Auxiliary Products

An Energy Saving Device - EDLM is an intelligent load management device used to control and maintain the sanctioned demand of the plant. 

EDLM Advantages

A) Maximum Demand: It controls power utilization within the sanction or set demand for better utilization of contract demand.

B) Load Factor: Improves plant's load factor and machinery utilization. 

C) Production Benefits: More utilization of KVA will give better production from the same resources.

D) Real-Time Data: Plant data monitoring and review on a 7’ inch HMI or SCADA system and the ability to manage from the cloud remotely through mobile or laptop.

E) Power Distribution: Controlled distribution of power within the time automatic.

F) Monitoring and Reporting: Detail parameters like phase-to-natural and phase-to-phase voltage for 3-phase power supply, phase current, total running KW, KVA, KVAR, KWH, KVAH, KVARH, individual or combine Power Factor and Load Factor.

G) Dynamic Load Management: Synchronizes with power generation plants or renewable energy systems.

Steel plants use a large amount of water for various uses, including cooling, dust suppression, cleaning, temperature control, transport of waste materials and many other uses. A large amount of water also generates huge wastewater, which may contain suspended solids and many more dissolved substances and chemicals. The quality of wastewater depends on the process where the water is used. By Installing the Filtration Plant in the Continuous Rolling/Continuous casting Mills, the following Advantages are observed;

A) Reduction in Turbidity & TSS content leads to more than 50 % lesser maintenance of all pumps and pipelines.

B) No Scaling and Fouling of gases on the Equipments and Pipes thus increase in the Life of the Equipment.

C) The roller pass life gets increased by 20 – 25 % owing to increased profitability.

D) The water draining not required after every 2/3 Months. Can be done

once in a year- leading to substantial Savings.

E) Cooling Tower efficiency & life Increases.

F) Heat Transfer Rate of Cooling Tower increases - Lesser Power

consumption.

G) Reduction in Scale Formation.

H) Nozzle chocking issues eliminates.

I) Less corrosion of caster machines.

Industrial Air-conditioner used to cool panel rooms to maintain permissible temp. of PLC banks and control panels. Our in house developed, Industrial AC design works in highly dusty atmosphere.

Features

A) Ducting is not required.

B) High Efficiency even in demanding conditions and varying loads.

C) Wide range of capacity 2TR to 15 TR.

Application - 1.) Steel Plants, 2.) Rolling Mills, 3.) Sugar Industries, 4.) Cement Industries, 5.) Autoobile Indusry, 6.) Coal & Mining Industry, 7.) Chemical & Pharma Industry, 8.) Other Industries and warehouses.

A load cell is a transducer which converts force into measurable electrical output. Furnace load cells are available to provide accurate charge weight to simplify charge calculations Furnace load cells enable accurate recording of the weight of charge material and liquid metal in the furnace resulting in simplification of weight calculations related to charging, alloy addictions, and metal tapping. Can be linked to PMA 100 or SPA 100 for continuous reading and monitoring of the weight of the liquid metal in the furnace.

Advantages of load cell for Furnace, Ladle & Tundish

1.) Reliable weighing results in optimum productivity in the Steel & Foundry Industry. 

2.) High accuracy and better quality of load cell will help us to design a system for energy saving and restrict liquid metal to reaching superheat temperature. 

3.) Charging of scrap and alloys will be very précised. 

4.) Temperature prediction is possible with the help of high-accuracy load cells. 

5.) Advance level of automation for energy savings like fume generation and their collection through the FES can be possible, and accurate unit consumption based on charging practice, alloys, slag-off time prediction, and many more is possible. 

6.) Real-time weighing system will give better output in terms of chemistry control, and precise weight of liquid metal for casting. 

7.) Temperature maintenance of liquid metal during Furnace Holding. 

8.) Slag weight will be calculated and accordingly yield of charge mix. 

9.) Furnace required power can be set according to scrap charged. 

10.) Melting time prediction is also possible. 

11.) Charging of scrap requirement alarm system to crane and furnace operator. 

12.) Pre-defined heat size. 

13.) Interlocks and reports can be generated for review and analysis.

14.) Precise casting speed. 

15.) Ladle sequence match